Solution Cases

Cases of energy efficiency solutions

  • Solution for intelligent factory energy management

    • Target : Approximately 65 facilities of a company specializing
      in automobile parts manufacturing, including plating lines and heat treatment lines.
    • Issue : Extensive facility data, lack of its utilization, absence of energy analysis experts
    • BIG AI’s solution : sed AI technology to predict the power demand and peak power,
      management of standby power, and provided reports of process scheduling results for effective energy consumption. Productivity increased by over 9%

  • AI-based energy consulting solution using ICT DATA

    • Target : 5 manufacturing SMEs in Changwon, South Gyeongsang Province
    • Issue : Lack of ICT technical manpower and system
    • BIG AI’s solution : Developed and established an AI energy consulting platform for power energy analysis
      and future low carbon energy transformation of SMEs using ICT technology.

Facility predictive maintenance solution example

  • Factory energy management intelligent solution

    • Target : Heat treatment equipment after the plating process of metal clips
    • Issue : eliance on regular visual inspection by the naked eye
    • BIG AI’s solution : Provided real-time facility monitoring using sensor data,
      enabling maintenance before breakdown.

  • AI-based energy consulting solution using ICT DATA

    • Target : MCT equipment
    • Big Ai's solution installed : Diagnosis and prediction of failures through real-time
      data collection and analysis. Predictive maintenance by predicting tool replacement points.

Cases of quality management solutions

  • Quality management solution for automobile engine assembly process

    • Target : Assembly process of automobile engine
    • Issue : Difficult to modify the facility structure when inspection items are
      added to the cylinder utilization component assembly inspection method.
    • BIG AI’s solution : Provided parts assembly inspection function and
      secured scalability using Vision AI.

  • Solution for detecting misjudgment of plating process workers

    • Target : Plating process workers
    • Issue : Because the process is carried out manually by the worker, defective products occur due to human errors such as not collecting plated products or re-inserting plated products.
    • BIG AI’s solution : Real-time product tracking and double-plating detection using object detection and tracking algorithms.

    Quality management solution for cooling filter productino process

    • Target : Cooling filter production process
    • Issue : It takes time to identify the cause of a defect, and defects continue to occur until the cause is identified.
    • BIG AI’s solution : nstalled cameras in facilities immediately after defective process to quickly identify the cause and reduce the defect rate

  • Solution for improving the quality of anodized film process

    • Target : Anodized film process
    • Big Ai's solution installed : Quality improvement and defect prediction through
      real-time data collection and analysis. Quality improvement by deriving optimal
      facility process values